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Ground Rod / Earth Rod Ground Rod / Earth Rod
Exothermic Welding Powder Exothermic Welding Powder
Copper Braid Copper Braid
Copper Conductors Copper Conductors
Earthing / Grounding & Lightning Accessories Earthing & Grounding
Flexible Conduit Flexible Conduits
Cable Trays & Trunkings Cable Trays & Trunkings
Brass Cable Gland & Brass Accessories Brass Cable Gland
Cable Lugs & Terminal Ends Cable Lugs & Terminal Ends
Junction Box and Adaptable Box (PVC, Malleable Iron, Water Proof, CI) Junction Box

 

Exothermic Weld Thermite Welding

Exothermic / Thermite Accessories Exothermic Welding Powder
Exothermic / Thermite Accessories Exothermic Weld Accessories
Exothermic / Thermite Accessories Thermit Weld
Exothermic / Thermite Accessories Thermite Accessories

Exothermic Welding Accessories

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Exothermic Welding Accessories

 Exothermic Weld Accessories

 

 

 


 

1) Graphite Mould
Graphite mould is made of high quality graphite suitable for high quality welding work and can be used for several times.

Following are the advantages.
1. A smooth metal connection that will not loosen or corrode.
2. It is not affected by high current surge or over current.
3. No need for the external welding machine.
4. Use only lightweight and cheap equipment.

When making a copper wire connection of Ground rod or other metal connection, place the weld powder intothe graphite mould. Just ignite to start the welding process. The result will be clean and smooth connection surface. It is also applicable for other metal such as: Iron, Galvanized
Steel, Railway track, Cast Iron, Bronze, and Brass. It can be used in various applications to have the certainly good connections in work. Such as Lightning and Surge Protection, Grounding in Electrical Work, Railway Construction, Cathodic Protection. The connection mould is designed to
last for an average of 60 to 100 connections. This will vary according to the care given the mould during use.

Exothermic Weld Mould
   
   

2) Mould Handle Clamp (Universal)
For most connections involving lugs, cable or rectangular bus, exothermic handle clamps are used.These will fit 90% of all standardexothermic molds. Normally we recommend one Handle for everytwo moulds

Mould-Handle
   
   

3) Steel Metal Disk
Steel discs are very important. The disc acts timing device to allow the welding powder to heat to proper temperature, the disc away allowing the molten copper to a point where it would weld metal toenter the weld gravity before ignition. One Metal is must for every shot

Metal-Disk
   
   

4) Exothermic Weld Powder
Exothermic Weld Powder is the most reliable and consistently-performing weld metal available
with us.  Quality validation steps are taken for every lot we produce.  Upon final acceptance,
our weld metal is specially packaged  in moisture-resistant plastic cartridges with special closure caps.  Then the cartridges and required metal discs are packaged in moisture-resistant boxes.
All sizes of weld metal are available.
Standards Size Packing available are – 50 Grams, 100 Grams, 125 Grams
150 Grams, 200 Grams, 250 Grams, 1 Kilogram

Moisture Free Packing in Foil

Exothermic-Weld-PowderMoisture Free Packing in Foil
   

 

 
5) Ignite Powder (Starting Powder)
Ignite Powder also known as Starting Powder is required and is must. Pour little Starting Powder on the Mould followed by the Exothermic Weld powder and again pour it little on the Top Side of Mould. Ignite starting powder with a spark gun.This resulting exothermic reaction reduces the
weld powder to molten copper alloy. The molten copper alloy melts the retaining disc and flows
into the weld cavity where it partially melts the conductors. Ignite Powder of 5 grams is sufficient for this Process.
Ignite Powder
   
   

6) Gloves
Gloves is required for safety purpose as the Exothermic Weld Powder melts at more than
1400 degree Celcius.

Gloves
   
   

7) Flint Gun
It is designed with the advantages of safety and convenience. It is used to ignite Starting
Powder in order to result in exothermic reaction.
We recommend one Flint Gun for every 100 Shots

Flint-Gun
   
   

8) Brush (Soft and Hard)
Two Brush Required:
1) Soft Brush – Its used to Clean Mould Weld Cavity because its shape is very sensitive
and there should not be any damage while using Brush, so we recommend to use Soft
Brush to Clean Mould Weld Cavity
2) Hard Brush – Its used to clean other section of Mould
We recommend a Pair of Brush for 50 Connection

Brush to clean Mould
   
   

9) Slag Removal Tool
It is used to remove the metal Scrap from Mould

Slag Removal Tool
   
   

10) File Card
It is used to clean the objects to be welded

File Card Brush
   
11) Sealing Compound
Sealing Compound is used to fill the gap on the mould if any.
Sealing Compound
   
   

12) Flame Torch
Graphite absorbs moisture from weather. So there is a need for propane torch to dry out the inside of the mould thoroughly on both sides,
therefore heating the mold to approximately 250 degrees Fahrenheit

We recommend using one Flame torch for Every 200 Joint and than use the refiling

Flame torch
   

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Download Our PDF File Exothermic weld accessories Download Our PDF File Exothermic Welding Accessories Download Our PDF File Thermit Weld Accessories
Download Our Word File Exothermic weld accessories Download Our Word File Exothermic Welding Accessories Download Our Word File Thermit Weld Accessories
     
Download Our PDF File Thermite Weld Accessories Download Our PDF File Accessories of Exothermic Welding  
Download Our Word File Thermite Weld Accessories Download Our PDF File Accessories of Exothermic Welding  
 
 
 
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Please visit our Other Websites for Exothermic Weld Materails:
www.exothermic-welding.com
www.exothermicwelding.in
www.exothermicweldpowder.com
www.exothermicweld.com
www.exothermicweld.in

Please visit our Other Websites for Copper Bonded Rods:
www.earthingrod.com

www.earth-rod.com
www.coppercladrod.com
www.grounding-rod.com
www.copperbondedrod.in
www.copperbondedrod.com


Please visit our Other Websites for Copper Braids and Copper Laminated Connectors : 
www.tinnedcopperbraid.com


Please visit our Other Websites for Split Bolt Connector and Line Taps:
www.splitboltconnector.com

 

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